Fico Compact Line – X

Besi / Products / Chip Packaging / Trim & Form

The Fico Compact Line – X (FCL-X) sets the benchmark in trimming and forming, capable of processing high-density strips up to 125 x 300 mm. Designed to meet the growing demands for accuracy, speed, and process capability (Cpk), the FCL-X delivers exceptional performance.

Equipped with a high press force, the FCL-X efficiently handles dense leadframes. Its advanced pollution control system ensures trouble-free processing of preplated and interdigitated strips.

A versatile range of loader and offloader modules is available, including magazine, cassette, tray, bulk, and tube options. Additionally, the FCL-X supports laser marking and comprehensive inspection capabilities, detecting more than 20 types of defects to ensure product quality and traceability throughout the process.

More information

17 Different modules

88 Configurations

125 x 300 mm Strip Size

>20 defects Vision Inspection

Description Key features Specifications

Description

The FCL-X is a fully modular production line system, designed to offer maximum flexibility and customization. Comprised of 17 distinct modules, the FCL-X line can be configured in 88 predefined setups, allowing you to tailor the system precisely to your product and production needs. And if your ideal configuration is not yet available, we will develop a custom line specifically designed to meet your unique requirements.

Universal platform

The universal platform can be expanded and adapted by incorporating a wide variety of modules, including different loading and offloading units, as well as numerous processing modules specifically designed to handle your strips efficiently. Whether you require high-speed loaders, precision offloaders, or specialized processing steps, the FCL-X line can be assembled to meet your exact requirements.

Our sales representatives are ready to work closely with you to design a configuration that perfectly aligns with your production goals, ensuring optimal performance and scalability.

Experience the power of customization with the FCL-X – the universal platform built for your production success.

Key features

Explore all features of the Fico Compact Line - X

Available modules

Service Module
Press Module
Dual Stack Magazine Handler
Slotted Magazine Loader
Slotted Magazine Front Loader (for AGV)
Slotted Magazine Offloader
Slotted Magazine Front Offoader (for AGV)
Bulk Offloader
Multi Channel Tray Offloader
Pocket Tray Offloader
Gravity Tube Offloader
Laser Marker
Inspection Module
Strip Handler
Rotator
Separator
Device Sorter

Service Module (SM)

Power provision for the machine line
7.5 kVA or 15 kVA
Freely rotatable HMI arm with touch screen
Wireless keyboard
Compressed air gun

Press module (XP)

High press force: 50 kN (6.6 Joule)
Optical contactless safety pin detection
RFID tool identification
Up to 10 tool maintenance counters
Integrated exhaust with filter box
Cyclone dust collector
Strip rework functionality
Selective punching (option)
Tie-bar less product handling (option)
Vision inspection (option)

Dual Stack Magazine Handler (DSMH)

Universal use as loader, offloader or bridge
Dual stack with automatic magazine rotation
Production continues during loading and offloading of magazines by the operator
Strip loading with vacuum pick-up head (ESD safe). Gripper optionally available.
Strip identification with vision camera or code reader (options)
Auto ejection of rejected strip (option)
Closed magazine bottom handling (option)

Slotted Magazine Loader (SML)

Large 600mm magazine buffer
Automatic magazine/strip centering
Recipe adjustable push force for delicate strips
Ionizer (option)

Slotted Magazine Offloader (SMO)

Large 600mm magazine buffer
Automatic magazine/strip centering
Force controlled pneumatic magazine clamp
Ionizer (option)

Bulk Offloader (BO)

Available in 3 variants:
- 4 bins bulk version (3x 1 liter bin, 1 small reject bin)
- 6 bin bulk version (6x 0.5 liter bin)
- single bin bulk version (large soft lined bin from ESD safe materials)
Bin contents can be freely assigned in recipe (production, sample, waste, disabled)
Product offloading directly under tool
Short distance – no sticking
Vacuum in tool through bin for controlled product flow
Easy bin exchange – software controlled

Multi Channel Tray Offloader (MCTO)

Handles:
- Single tubes
- Multi chanlle trays
- Tube racks (provided by Besi, product related)
Gripper transport or vacuum transport
Missing stopper check
Compressed air gun

Pocket Tray Offloader (PTO)

Suited for JEDEC trays of 5.82 and 6.35mm
Large tray buffers
Production continues during loading and offloading of trays by the operator
Compressed air gun
Ionizer (option)

Gravity Tube Offloader (GTO)

Smooth, force free gravity device offloading
Device buffer
Turntable for multi row offloading (option)
Large tube stacks

Laser Marker (LM)

Universal module with support for different laser brands
- Keyence
- EO Technics
- HAN*S
- Coherent
- Keteca
Closed laser chamber with observation window
Integrated exhaust with filter box and dust bin
Brush cleaning at infeed and/or outfeed side
Exhaust nozzle for controlled dust extraction
Integrated keyboard and monitor support for the laser
Host communication support (option)
Gripper transport (option)

Inspection Module (IM)

Leadframe identification
Leadframe orientation
Bottom and/or Top inspection
Large field of view
High definition camera
Stable construction

Strip Handler (SH)

Allows flipping of the strip (upside down orientation)
Vision inspection (option)
Push back functionality for fully automatic production

Rotator (ROT)

Allows rotation of the strip in horizontal plane (front to back)
Rotation of 90, 180 or 270 degrees (product related)
Gripper transport of the strips

Separator (SEP)

Stress free device separation from top to bottom
Rework functionality for partly processed strips
Integrated exhaust with filter box
Large scrap bin
Rotating load head for pin 1 orientation correction (option)
Buffer plate with product presence detection
Ionize (option)

Device Sorter (DS2)

Top inspection and bottom inspection with telecentric lenses
3 light sources per inspection side
Sorting into JEDEC trays
Freely configurable tray zones
Large reject bin
Product pitch and orientation correction with 6-head
Second sorting head (option)
Ionizer (option)

Specifications

The Fico Compact Line - X in numbers

Machine dimensions

Width	depends on the configuration
Depth	950 mm
Height	1,455 mm
Weight	depends on the configuration

Product handling

Leadframe length	170 – 300 mm
Leadframe width	18 – 125 mm
Leadframe thickness	0.1 – 0.4 mm
Package thickness	0 – 5 mm

Supply requirements

Voltage	208-230-380-400-440-460-480VAC – 3~
Frequency	50 / 60 Hz
Power rating	depending on the configuration
Compressed air	5 – 10 bar
Air consumption	dending on the configuration

Speed & Noise level

Speed	Max. 250 strokes per minute
Noise level	Lower than 73 db(A)

Dual Stack Magazine Handler

Magazine height	150 – 600 mm
Magazine length	150 – 306 mm
Magazine width	25 – 131 mm
Magazine weight	max. 15 kg (including leadframes)

Slotted Magazine Loader

Magazine height	100 – 240 mm
Magazine length	170 – 300 mm
Magazine width	25 – 160 mm

X-Press module

Press force	50 kN (6.6 Joule)
Tool width	125 mm

Multi Channel Tray Offloader

Max. tray stack height

240 mm

Pocket Tray Offloader

JEDEC tray handling

5.82 and 6.35 mm

Gravity Tube Offloader

Tube length	400 – 600 mm
Tube width	15 – 100 mm
Tube height	5 – 25 mm

Laser Marker

Strip length	170 – 300 mm
Strip width	25 – 125 mm

Inspection Module

Strip length	170 – 300 mm
Strip width	25 – 125 mm

Strip Handler

Strip length	70 – 300 mm
Strip width	18 – 125 mm

Separator

Press force	10 kN
Press stroke	8 mm
Tool width	100 mm
Strip length	170 – 300 mm
Strip width	18 – 100 mm

Device Sorter

Device length and width	2 – 50 mm
Device thickness	< 6 mm